Automating the Die Casting Process

Used die casting & foundry automation can improve the quality of die cast and speed up production.  Automation equipment includes: automatic ladlers, reciprocator die sprayers, linear die sprayers, parts extractors, six axis foundry rated robots and forced air cooling conveyors.  Automated ladles to transfer molten metal into the die cast machine have capacities ranging from 50 pounds to about a half tons.  Strokes can reach from one foot to over to almost twelve feet.  Robotic ladles are fully programmable and extremely versatile.  Robotic ladles can increase product uniformity and reduce waste. 

Reciprocators die sprayers are available in one axis or two axis units.  One axis move in and out while two axis sprayers move in, out, up and down.  Air actuated sprayers can deliver sweep spray or stop and spray at various angles.  Servo actuated sprayers are more expensive but are more programmable. The benefit of reciprocator die sprayers is repeatability and automation.  One weakness is that can only spray in two planes. 

Once the part has been cast and cooled, automated part extractors and robot extractors can be easily programmed to remove the casting.  Optical, whisker or mechanical limit switches can determine it the part is within pre-determined tolerances.

Robot based automation helps to optimize foundry processes and boost productivity.  Foundry robots have hefty payloads and wide work envelopes. Robots allow workers to be relieved from hazardous work environments, moving heavy load and harmful repetitious tasks.  Foundry robots reduce workplace accidents and improve overall plant safety.  In addition, robotic automation offers superb repeatability and precision.  Robots can handle a wide variety of die cast applications including material removal or extraction, grinding, sanding, spraying and pick and place.

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Inventory ID: 5322

Rimrock 410 Control Panel ONLY

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Inventory ID: 5323

Rimrock 410 Control Panel ONLY

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Inventory ID: 4990

305 Multi Link Ladle

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Inventory ID: 4870

305 Multi Link Ladle, Standard Version with Rimrock Micro Control

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Automatic Die Sprayers

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Die Lube Sprayers; Rimrock, Advance, Wollin, Others
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Inventory ID: 5322

Rimrock 410 Control Panel ONLY

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Inventory ID: 5323

Rimrock 410 Control Panel ONLY

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Inventory ID: 2473

24 inch Spray Arm Assembly

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Inventory ID: 5217

Rimrock 414 High Speed Linear Die Lube Spray Unit

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Inventory ID: 5218

Rimrock 414 High Speed Linear Die Lube Spray Unit

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Inventory ID: 4466

Rimrock Reciprocating Luber

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Inventory ID: 4757

Rimrock 410 Pneumatic Assembly Manifold

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Inventory ID: 4758

Rimrock 410 Pneumatic Assembly Manifold

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Inventory ID: 4759

Rimrock 410 Pneumatic Assembly Manifold

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Inventory ID: 4761

Rimrock 410 Pneumatic Assembly Manifold

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Inventory ID: 4762

Rimrock 410 Pneumatic Assembly Manifold

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Inventory ID: 4763

Rimrock 410 Pneumatic Assembly Manifold

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Inventory ID: 2780

Wollin Die Spray Manifold with Wollin nozzles

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Inventory ID: 2507

Wollin PSM 336 Linear Die Sprayer

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Inventory ID: 2508

Wollin PSM 3 Linear Die Sprayer

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Die Lube Sprayers; Rimrock, Advance, Wollin, Others
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Automatic Parts Extractors

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Inventory ID: 4225

ABB M98 6400 2.5 m/200 kg 6-Axis Robot For Extracting Die Castings

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Robots

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Inventory ID: 4225

ABB M98 6400 2.5 m/200 kg 6-Axis Robot For Extracting Die Castings

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Used automation has the advantage of quick delivery and affordable prices.  Die Cast Machinery, LLC specializes in the sale of pre-owned die casting automation globally with associates worldwide.  When it is time to add or replace existing die cast automation to your facility, consult the experts at Die Cast Machinery LLC.  When you consider the cost of upgrading your existing automation,  it is often less expensive to buy good quality pre-owned automation from Die Cast Machinery LLC. Our prices are typically better than buying at auction or at eBay. If you prefer a fully refurbished automation with cutting edge controls, we can supply a low cost machine core customized to your specifications. We accept trade-ins which can further reduce your costs.

If you are in need of repair or need parts for your equipment, we may be able to loan you the spare part that you need from an existing unit that we have in inventory. If you are lacking owner's manuals, electrical, hydraulic or mechanical drawings or schematics or other machine data, we may be able to assist with replacement materials.  Call us for availability and prices now!